Two in one NPK fertilizer granulator is widely used for the granulation of NPK fertilizer and organic fertilizer. Because of its high granulation rate, stable operation, strong and durable equipment, and long service life, it is the first choice of equipment by the majority of users. Its volume is larger than that of thedisc granulatorand its production capacity is stronger. During the installation, the following items should be paid attention to.
1. Selection of installation location
The two-in-one granulator with rotating agitator teeth shall be installed on the horizontal concrete foundation. For the sake of safety, the granulation equipment shall be further strengthened with anchor bolts. During the installation, the main engine body shall be kept vertical to the horizontal plane. After the installation, further inspection shall be carried out, including whether the bolts of each part have been fixed. If there is looseness, reinforcement shall be carried out in time to ensure that all parts are installed.
2. Preparation before operation
When the power supply ofNPK fertilizer granulatoris configured, it should be selected according to the power of the equipment itself. After checking and confirming that there is no problem, carry out no-load test run. The test run is normal and can be put into production.
3. Equipment use and maintenance
When maintaining the two in one NPK fertilizer granulator, pay attention to the selection of lubricants, because good lubricants have a great impact on the life of the bearing, and the use of inferior lubricants is prohibited. Generally, the parts requiring sealing and oiling include rotating bearing, roller bearing, all gears, movable bearing and sliding plane. Regular and regular inspection shall be carried out. Once problems are found, maintenance shall be carried out in time. If there is abnormal sound during use, production shall be stopped immediately to avoid safety accidents. Our company has developed and produced internal rotating gear granulator of 60, 80, 100 and other specifications, which can also be customized according to thefertilizer production lineand user needs. The shell of pelletizer is made of thickened seamless steel pipe, which is durable and will never deform. In addition, the stable base design makes it run more smoothly.
Filter mud, chicken manure, pig manure, furfural residue and sugar residue left from sugar processing in sugar factory can be used as raw materials for organic fertilizer production. They are fermented under suitable conditions to form organic matter, which is then processed by theorganic fertilizer production equipmentto provide nutrients for crops.
Method of fermenting organic fertilizer with sugar residue
1. Raw materials and requirements:
Main materials: animal manure, sugar dregs, Chinese medicine dregs, fruit dregs, mushroom dregs, distiller's grains, furfural dregs and other bulk materials, biological bacterial fertilizer fermentation agent. The moisture content should be controlled at 50% - 65%. Due to the high acidity of fermentation material, quick lime should be used in advance to adjust the pH value to about 8.0. Auxiliary materials: rice bran, sawdust, cake powder, straw powder, etc. the auxiliary materials are dried in powder form and rich in carbon. Raw material ratio: main material: auxiliary material = 5:1-3:1
2. Operation method:
Mix all as required. Stack the material strips into piles, with a height of about 1.2m, unlimited length and ambient temperature. When the temperature of the pile rises to 45 ℃, the pile shall be turned over once every three days. If the temperature of the pile exceeds 65 ℃, it shall be turned over once every two days. Signs of maturity: the temperature of the material is reduced, the material is loose, there is no original odor of the material, there is a slight smell of ammonia, and the pile is covered with white mycelium. Compost stacking: it can be directly used after stacking and fermentation, or it can be used as the main material.Fertilizer granulatorwill process it into commercial organic fertilizer, bio organic fertilizer, organic-inorganic compound fertilizer, bio organic-inorganic compound fertilizer, etc.
Advantages of sugar residue organic fertilizer
High fertilizer efficiency and convenient application. Due to the fermentation period of only 7-15 days, the nutrients in the sugar residue are retained as much as possible; and due to the decomposition of microorganisms, some substances that are difficult to be absorbed and utilized by crops are rapidly transformed into effective nutrients. After fertilization, it can give full play to the fertilizer effect in a short time, quickly supplement the nutrients needed for crop growth, and maintain the fertilizer effect for a long time. The rotten filter mud is odorless, dry and loose, and easy to spread.
The organic fertilizer should not be mixed with strong acid, strong alkali, volatile chemicals and fungicides. Huaqiang factory provides a complete set of organic fertilizer equipment, and designsfertilizer production linefor customers free of charge.
For farms, the biggest environmental problem is that there is no place to stack a lot of feces. If these excrement are not managed scientifically, it will harm human and animal health and pollute the surrounding environment. The aquaculture industry needs to be carried out, and environmental protection treatment also needs to be paid attention to, so what are the methods of manure treatment in the farm? How to deal with feces to achieve harmless requirements? Is there a technology that saves money and is simple? The most effective way is to useorganic fertilizer production equipmentto process manure into fertilizer products.
How to make waste into organic fertilizer is an urgent need for farmers to understand. What kind of process is simple and can solve the problem to the greatest extent? If the feces of the farm are treated innocuously, several aspects should be paid attention to:
1. Collect and stack dry manure. The stacking place must be rainproof and impermeable, and be cleaned and transported regularly. The ground of the stacking place shall be hardened completely, and the leaching solution collection ditch shall be built around, and the collection ditch shall be connected with the biogas digester. The volume of the stacking area depends on the scale of the farm. Taking the pig manure treatment method as an example, the required volume for every 10 pigs is usually 1 cubic meter. When the water content of stored pig manure is too large, it needs to use solid-liquid separation equipment for dehydration treatment, which can reduce air and water pollution.
2. Anaerobic fermentation is carried out for faeces, urine and sewage. The biogas produced can meet the requirements of life and part of production energy in the field and reduce the production cost. The size of the biogas digester depends on the scale of the farm. The required biogas digester volume for every 10 pigs is about 2 cubic meters.
3. Manure can be directly processed into organic fertilizer or fermented into biogas residue and then processed into organic fertilizer. Due to the large investment in biogas system, this method is suitable for large-scale farms. Manure production of organic fertilizer can not only solve the problem of a large number of manure pollution, but also turn waste into treasure to produce a large number of green ecological fertilizer. Usingfertilizer granulatorto process manure compost can also increase the price of fertilizer and further create economic and social benefits for enterprises.
Through the multi-level recycling mode, the farm not only solves the problem of excrement, but also obtains additional income. We are a professional fertilizer machine manufacturer, providingfertilizer production lineand organic fertilizer equipment.
Organic fertilizer manufacturing plants have many advantages and conveniences, and the market prospects are good.
1. Rich in organic resources
The main raw materials for the organic fertilizer manufacturing process are wastes such as animal waste and plant residues. Animal manure is rich in raw materials and is a waste that the farm is eager to solve, and the price is low.
2. High quality organic fertilizer
Taking pig manure as an example, the final urine of a pig in a year can be combined with litter to produce 2000-2500kg of high-quality organic fertilizer, which contains 11% to 12% of the organic matter, 0.45% nitrogen, 0.19% phosphorus pentoxide, and oxidation. Potassium 0.6%, enough for one year of fertilizer, the organic fertilizer is rich in nitrogen, phosphorus, potassium and other nutrients, the content of more than 6%, the organic matter content of more than 35%, are higher than the standard content. Moreover, the raw materials are processed byNPK fertilizer granulator, which can greatly improve the fertilizer efficiency.
3. The market demand is large
An organic fertilizer production line can not only meet the needs of local fertilizers, but also provide organic fertilizer production equipment to meet the needs of the surrounding market. Bio-organic fertilizer is widely used in farmland, fruit trees, flowers, garden greening, high-grade lawn, soil improvement and other fields, with good fertilizer effect.
The small-scale organic fertilizer production line has an annual output of several thousand tons, and the medium-sized large-scale production capacity of an organic fertilizer production line is 30,000-100,000 tons, and the annual processing capacity is 800,000-500,000 square meters.
5. Green Environmental Protection
Organic fertilizer manufacturing process treats the waste materials that are threatening to the environment, solves the pollution of manure pollution, and is environmentally friendly. Therefore, it is a very good choice to invest in organic fertilizer equipment.
Fertilizer machine manufacturers remind you that the new organic fertilizer production line needs to consider the investment in plant, labor,fertilizer granulator, and raw materials. At this stage, the organic fertilizer market is in good shape. Our company provides a complete set of organic fertilizer production schemes free of charge to help you set up a factory and can send engineers to guide the installation.
With the improvement of people's quality of life, people put forward higher requirements for agricultural products, non-toxic and pollution-free green food has gradually become a new favorite on the table, which also requires modern agricultural production to change to green ecology. People's demand for high-quality agricultural products promotes the development of organic fertilizer, which provides a great space for the development oforganic fertilizer making machine.
The development of agricultural production requires the protection of ecological environment and sustainability, which makes organic fertilizer re-enter the field of agricultural production. Organic fertilizer is a kind of fertilizer which is made of chicken manure, pig manure and other animal manure as raw materials through the treatment of organic fertilizer production line equipment anddrum granulator.
Organic fertilizer retains the original nutrients in chicken manure and pig manure, and eliminates harmful bacteria and various egg pathogens. After the application of organic fertilizer to vegetables and fruits and other crops, not only the yield has increased a lot, but also the nutritional value is higher, and it is more healthy for human body. We can rest assured that it is applicable. The bio organic fertilizer production line reasonably recycles and utilizes resources, solves the environmental problems caused by the random stacking of livestock manure, and also conforms to the current life concept, promoting the development of green agriculture and ecological agriculture. Organic fertilizer is worth popularizing in agricultural production and has investment value.
Organic fertilizer production equipment has changed our quality of life, constantly providing us with a large number of ecological organic crops to meet the needs of modern society for green food. Disc granulation machine,double roller granulator, flat die pellet mill, rotary drum granulator and other granulation machine produce special-purpose specialty fertilizers with different shapes and characteristics, which meet the needs of different fruits, vegetables and grain crops. Provides help for the advancement of green ecology.
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